Waerte uses case: 31 electric / wind report

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  • source:KOMANG CNC Machining
Regard China as the biggest, whole world the project machine manufacturer of the 5th -- the wholy-owned subsidiary of 31 groups, force of 31 electric and dedicated Yu Feng generate electricity to be mixed for the research and development of the product of equipment of new energy resources of core make, take 31 groups " character changes the world " core concept, provide the most high grade product and service for the client. To energy production facilities and component manufacturer, the sources of energy that achieves utmost with producing cost lowly as far as possible yields, the sharp of get the upper hand of of Yu Kedi of as good as. Right now, economy and the component that processes different data accurately appears the sense is extraordinary. Stem from such wishing just about scene, 31 electric find and chose Waerte, their collaboration, what compose proposed mutually beneficial mutual benefit is double win pattern. Labour desire be apt to its thing, surely first benefit its implement numerous place all knows, fan structure complex, production precision is tall, its are main component hub, main shaft, gear case, tie-in, circumgyrate is propped up wait for crucial position to all need to want to undertake machining with whorl. "Labour desire be apt to its thing, surely first benefit its implement " , tap regards a metal as the edge tool of thread machining, natural there is no shirking the responsibility. The challenge that place of component function, stuff brings. "The choice of tap is not easy thing, we gave a lot of effort for this. " Li Nan represents engineers of 31 electric cutting tool. On one hand, the characteristic of fan core component, function, decided it is accurate to tap, reliable the high demand with stability. On wind- driven dynamo, rotor hub forms rotor and the interface that drive fastens, from functional angle character, it and mechanical drive department are linked together cheek by jowl, stress of all rotor active force, physics and torque show bit of shape to be centered on this component almost. Accordingly, load of susceptive of this component place is very high, absolutely and accurate as responsible as stability cutting process, go out to treatment what can run normally is flawless rotor hub indispensable. In addition, gear case, main shaft, tie-in and circumgyrate prop up the thread machining that waits for any component to all have corresponding high demand. On the other hand, stem from the integrated consideration of function and cost, current, component of wind mechanism key (wait like rotor hub) all choose material of nodular cast iron to produce, its are tall plasticity, tall the character such as tenacity and high strenth is right use at inside a challenge is undoubtedly the tap of thread machining. Waerte is in mark of contest of much home company show itself. 31 electric ever invited much home cutting tool to make an enterprise share contest prize, waerte becomes one of first outstanding collaboration suppliers. Of course, this is not mean Waerte and the relation of 31 from this firm be like huge rock. Value the company of character as a height, 31 " character changes the world " the concept reflects each segment in producing practice truly. In actual production, even if the workpiece with equal treatment and place, 31 electric also can choose different brand cutting tool at the same time, undertake craft parameter, integrated specific power consumption, integrated cost, technology supports kimono Wu standard to wait all-around comparative. Through " Yan Ke " comparative, those who cover with tiles Er relies on a product especially finally is all ready, accurate, reliable wait for character with economy " show itself " . Li Nan expresses, "Although cover with tiles the tap price with particular Er looks a few higher than other manufacturer, but quality is very good, treatment efficiency is tall, more reliable also durable, it is especially when tap of high accuracy whorl, 23 lines brand satisfies technical index hard, we are more choose Waerte. " graph engineer of 1 31 cutting tool expresses, although cover with tiles the tap product with particular Er compares the other on the market tower above of outstanding brand price, but, his stability, dependability, stability and durable sex, let us feel content is worth somewhat. Waerte - tap of series of Pu Rui spy gets applied extensively on fan. Come a few years, waerte - Puruite (Walter Prototyp) series tap product is relied on all ready, accurate, reliable the character with economy, in 31 electric each fan main shaft, hub, gear case, tie-in, circumgyrate is propped up wait for component to go up, stayed fine fine " carve " trace. Among them, waerte - Puruite (Walter Prototyp) Paradur®Eco CI, Paradur®Eco – Plus / Prototex®Eco HT, Prototex®Eco Plus, Prototex®The tap product such as Xpert P makes 31 electric impressive. Below the case that all uses production of material of nodular cast iron in component of core of Chinese country fan, the product nature of this kind of material gets can perfect cutting more easily favour. Current, to answer the industrial environment of relatively complex, Yan Ke, nodular cast iron has a lot of names, range of mechanical function, physics function is very wide. The cast of most nodular cast iron that sets like ISO1083 of international Organization for Standardization is main produce in order to be not alloy condition, this limits includes tensile strength to be more than 800 N/mm2, outspread rate the high strenth brand of 2% ; Another extreme is tall plasticity brand, its outspread rate is more than 17% , tensile strength but low to 370 N/mm2, in the meantime, to satisfy special use requirement, a lot of countries develop austenite - body of shellfish family name nodular cast iron, ADI says on international, tensile strength amounts to 1000N/mm2, this shows, the tensile strength span of material of nodular cast iron is bigger. "Paradur®Plus / Prototex of Eco –®Eco HT is made by high-speed steel of high-powered pulverous metallurgy, application makes an appointment with 200N/mm2 ~ 1300N/mm2 to grow at tensile strength cut bits and the short data that cut bits, even if is the brand of nodular cast iron that answers an extreme also be nothing difficult. " division of Cheng of secret service of made of baked clay Er introduces. Li Nan says: "Waerte - Puruite (Walter Prototyp) Prototex®Xpert P line of the products is rich, almost tasks of any a treatment can find appropriate solution, mark letter is contained to be able to ensure on knife handle reliable configuration, treatment grows reliability of technology of the material that cut bits tall, the steel that is be worthy of the name tool of major of accurate thread machining. " at the same time, 31 electric another controller expresses, "In business character business, economic value, zoology value is the factor that when selecting a product, can consider above all. Prototex®The chamfer that Eco Plus pours horny area to optimize improved cutting tool life, cutting rate is high and edge life is long, because this changes knife time fewer can achieve utilization rate of first-rate machine tool. Paradur®TiCN of Eco CI graduation is multilayer coating realized higher cutting rate and longer cutting tool life, reduced the production cost of every whorl. Additional, resemble Paradur®Eco – Plus / Prototex®Eco HT, Prototex®The product such as Eco Plus applies to minim to lubricate (MQL) , can reduce the wastage of cooling lubricant, reduce cost. " collaboration comes down a few years, waerte concerns with 31 electric collaboration all the more is firm, the application of tap series product from fan domain is outspread to get outfit machine field. "Waerte cutting tool sort is all ready, applicably at all sorts of circumstances, product maturity stability, reliability is high at the same time, have extremely high gender price to compare a dominant position " , this controller expresses, "As long as 31 have cutting tool demand, we can consider Waerte above all. " Nextpage made of baked clay Er offers total value catenary to if say,serve especially, more or less are the 31 original intention that choose Waerte pair of Waertepin brand actual strength and industry are famous degree " Mu Ming " if, so, a few years collaboration comes down, 31 clear feeling got its maintain its brand actual strength and industry are famous major of Wu of the kimono after spent high-powered, efficient, powerful carry out is spent. No less than what a cutting tool engineer says 31 workshops: "Waerte, some is a product not merely " . Graph the concept with excelsior library of 2 31 electric cutting tool. Between the branch of research and development of branch of product research and development and client and machine tool manufacturer, and between the person that institution of higher learing and workpiece material are developed maintaining close cooperative relationship for a long time, the analysis foreknows 5 ~ 10 years the industry will face what challenge, begin to study corresponding solution instantly, retain the vigor that the technology innovates from beginning to end. And while they roll out new product regularly, still can undertake improvement to original product, create the greatest value with little change. For example, the existence in tap treatment process is drossy remove an issue hard, operator needs to undertake clearing regularly, use up manpower to also affect man-hour already. Waerte takes height of this one small issue seriously, constituent technology group undertakes study, the horn before discovering this problem follows the helix angle of cutting tool, where a thing can be put to best use and platoon bits chamfer be closely bound up. Personnel of art of acrobatics of made of baked clay Er is passed to these a few index adjust defined optimal point of view, make the attaint rate of tap decreases, and the time that needs operator processing decreases, reduced client finished cost. Be like again, waertetong develops coating technology too, the service life of tap exceeds 70% of adversary. The data of integrated many sided shows, 31 cover with tiles Er spy tap is in only efficient, assault fortified positions, fall the many sided such as bad news benefits a lot. Sexual price is compared tall. "Cutting tool price is almost negligible to the influence of whole finished cost not plan, accordingly, we won't measure the value of a product with net cutting tool value, want to consider to produce efficiency to exceed proportional promotion and the spare latent capacity that bring from this however. Stem from this kind of consideration just about, we chose Waerte none hesitantly - Puruite (Walter Prototyp) tap product. " Li Nan says, "Waertehui helps our computation produce cost, include cost of cutting tool cost, handling time cost, labour cost, machine tool to wait " . Waerte - Puruite (Walter Prototyp) through raising cutting rate (if use cutting tool of hard alloy of whole of series of high speed cutting) highest can save the handling time of 80% ; Through MQL (minim is lubricant) highest can save the cooling fluid wastage of 10% ; Through improving cutting tool life (if use Paradur®HT) , cutting tool changes economic about 50% ; Pester bits through decreasing (if use Paradur®Eco Plus) , machine down time can decrease about 50% . Chief expresses related Waerte, "3% what cost of pure cutting tool holds manufacturing cost only, cutting tool is right however 97% cost have the rest definitive impact, waerte - Puruite (Walter Prototyp) series tap product can reduce finished cost significantly, of cutting parameter rise brought huge cost advantage. From this angle character, its price not only not expensive, and very economy. Cite a simple case, a 10 yuan tap product can machine 10 spare partses, and another 15 yuan tap product can machine 20 spare partses, I think nobody can reject 15 yuan tap product. " graph personnel of operation of 3 31 electric cutting tool is installing tile Er spy tap. Total value catenary serves. Waerte holds to the service consciousness the enterprise from cutting tool itself outspread to " whole value catenary " , sale and technical service department are built for all client compose according to this train of thought from purchase a plan to begin, span itself of whole production process, the deserted processing till cutting tool and reclaim the brand appreciation program that use, final implementation occupies the 5% cutting tool that the left and right sides purchases cost to reduce an user square the 20% targets to the manufacturing cost of 50% . Waertedi is offerred package advanced whole machines craft, offer product of phyletic and all ready standard cutting tool not only, still measure a body for the client solution of the custom-built cutting tool that be not mark. Give a client to just begin cutting tool or solution sale, follow-up service just is Waerte's real dominant position. Metallic treatment is a complex process, bit breaks off, collapse tine, had worn away the question such as block of fast, cutting happens from time to tome. A lot of circumstances are client mishandle, need Waerte's professional service at that time. Waerte is in the whole nation each are big the area deserves to have professional technology group, solve the client's problem at any time. If be average issue, engineer of a gleam of can be solved at any time; If encountered treatment difficult problem, can bring global engineer into play to be solved jointly, still can share from the whole world plan is sought in the database. "The capability after Waerte's carry out is very strong, the database is very powerful, no matter encounter what problem, always be very can fast help is solved. " Li Nan says so. Development of industry of Chinese wind cable is rapid, demand of market of wind phone equipment increases ceaselessly. As technical development, the treatment difficulty of component and requirement standard also promote ceaselessly. This is a very big challenge the enterprise to wind report of China. Development of industry of Chinese wind cable is opposite later, the experience that the enterprise accumulates in equipment treatment respect is little, machining efficiency and treatment program respect, waerte will use the major of oneself and dominant position, the China that help strength is built! CNC Milling CNC Machining