Machine tool CNC: Athletic control and monitoring

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  • source:KOMANG CNC Machining
The most important on the machine tool is control part, because control what the system decides a machine to move whether economy is economical, whether can undertake operating by human engineering, and whether can eliminate what happen possibly to be operated by accident. "The person that the machine makes manufacturer and machine use takes the long-term economic benefits of automation program seriously more and more. " automation of Nuremberg Xi Menzi and drive (Uwe Haeberer of director of department of A&D) company machine tool says so. In addition, the look of machine production manufacturer basically is stared at in project cost time of low, research and development is short, to its creativity does not have limitation again; And machine user takes operation cost seriously more as far as possible low, current perhaps more general is to value TCO (property total cost) want as far as possible low. "Be opposite to satisfy a client the demand that increases increasingly among the whole life cycle of a machine, development of machine manufacturer and its automation partner went innovation model platform program. The characteristic of this kind of plan is modular, a lot of norms are OK scale is changed and have versatility, the fee that can accept by the client then offers use as far as possible broad agile and the solution that is based on Internet. " this machine tool expert of Xi Menzi company says so. The development trend of the machine tool is more and more complex apparently. Be in Germany, simple machine is used lesser and lesser, 5 axes machine tool applies increasingly. When undertaking mill is machined for instance, 5 axes treatment can realize a spare parts to install the whole set treatment after clip in. Lathe respect also is such, for instance more and more milling functions are finished by lathe. When machining certain part even, lathe does mill to cut treatment only. Drive of electron of Bosch Rexroth company and Norbert Armbruster of controller of sale of control business department think, the computer interface of system of join standard IT makes standard of machine tool pilot, he emphasizes saying: "Conventional CNC control and computer technology more and more be in harmony is an organic whole, in the meantime, with the standard office software processing produces data to also will become a possibility. " Leopold Schenk of general manager of company of GE Fanuc Deutschland still saw another trends: "Control equipment will be smaller and smaller, the function will be stronger and stronger, the periodic time of the product will be shorter and shorter, and precision is taller and taller. Main reason is tall compositive spent electronic component is used on control equipment. " another general trend is total package is purchased from, control equipment, actuating device, and likely automation unit, for instance robot. In this respect, fanuc and GE Fanuc covered the whole range of automation. The field is created in the car, a kind can the trend that very apparent ground finds is need not PC, especially need not hard disk regards high capacity as memory, because hard disk serves as rigid parts of an apparatus,give trouble very easily. Turn to Electromechanical unifinication to turn to electronic trend by machinery by machinery, or the solution that first-rate combination is sure to bring about Electromechanical unifinication. Advantage clearly: Also reduce machinery wear away, raised dependability then. Use the central rod that passes independent axes, course electron synchronism and harmonious, will produce modular combination. What Electromechanical unifinication plan serves as unifinication component to offer machinery and electronic unit is optimal and harmonious, for instance linear actuating device or main shaft, can provide the system with the harmonious course that improves function and beneficial result to OEM. The development trend of machine tool respect also includes automation rate taller and taller. The tray that installs now for instance changes implement increasing, can press more workpiece so undertake automatically machining orderly early or late. The machine tool with higher rate of this kind of automation can be replaced two to 3 relatively simple machine tools, accordingly, the machine tool of need also will decrease. Another kind of trend is, the intelligent monitoring that the protection of equipment will carry electronic control equipment and the rigid structure that correction orgnaization replaces to be stabilized accordingly. At present electronic component is mixed of software modular have the aid of at machinery of dispersive intelligent unit follow closely the trend with modular part, can realize completely self-confessed and self-sufficient machine module, these module can undertake independently running paralell each other design, process designing and debug use. Such, although had innovation, also won't arise to other module counteractive. Be in for instance unit of transducer admiral intelligence (adjust package) part with functional component, such, power need not be pressed adjust the circumstance differentiates scale, in the meantime, what change for intelligence again is compositive offerred new possibility. Use new drive series Sinamics, automation of Xi Menzi company and drive ministry assemble its actuating device going up is first-rate intelligence unit to the user. In the system that faces future in, the design of its structure must make intelligent unit can arrange the place that needs it, that is to say, use in the dispersive plan of the central plan of control equipment and actuating device. In the meantime, also need not make software alter. First spot experience makes clear, indro Motion MTX is in shorten produce periodic respect to have considerable potential to be opposite for a lot of equipment manufacturer, improving productivity is his top end, that is to say, raise rate, reduce life cycle cost, pass for instance emulate, preventive safeguard and unifinication is integrated. Apply at the plan of pocket control equipment of CNC, to use standardization hardware dug new latent capacity. When buying control equipment for instance, can offer packages of all sorts of necessary whole set software that contain project tool to OEM, use this software package, OK and unified move to arrive from pocket control equipment the software of all types of PC plan. Automation of Nuremberg Xi Menzi and drive (ministry of A&D) company machine tool is in charge of Uwe Haeberer to think, still more opportunities provide support to the user, accompany an user between the whole life cycle of equipment. He says: "We use the service item that we make around the machine tool, provide support to our client from beginning to end, arrive from original tentative plan development, from the runs a machine face-lifting remodel of equipment. The support of our Electromechanical unifinication plan shortened greatly the machine tool turns the time to the market, before producing the first prototype because of the machine, OK and advanced travel is fictitious make, emulate and optimize. " use fictitious production, can be emulated and optimize the manufacturing plan of the spare parts, and need not arise to cut bits actually. "The campaign that uses us controls information system (MCIS) tool of this kind of software, the client can undertake to their whole treatment process monitoring is mixed optimize. The electron that is based on Internet produces a service (EPS) can undertake to the machine monitoring is mixed safeguard, can make experts call the important data that concerns with the machine directly from world each district when raise a question or encountering a trouble. " Haeberer says so when describing Ximen Zixin range of products. Because had worldwide network service,be above all, xi Menzi company is OK 24h is offerred uninterruptedly to after service personnel seek advice, 0 spare parts and component, so that be below emergency,can remove trouble quickly. All satisfaction for client satisfaction client are the first, the problem that the client's desire is them above all can get settlement. To satisfy this kind of desire, GE Fanuc company is maintaining close tie with its client, seek a solution together with the client. GE Fanuc company offerred extensive product and tool list for this: Arrive from simple CNC plan hi-tech CNC plan, include electromotor and robot, namely technology of automation of a complete set of. Provide very reliable system according to the budget of the user and automation demand. Supply control equipment for instance, they can use an operation dish move, also can not operate dish move. To carry out the solution that all sorts of clients change, still can provide suitable applied power source. Say according to Gardner Publications and VDW, the sale that whole world machine tool produced 2004 is 36.4 billion euro, among them the machine tool total value that Germany produces is 7.5 billion euro; As to machine tool control equipment, say according to Bosch Rexroth company, whole world total value is controlled in 4 billion euro, europe is occupied 50% , the Asia is occupied 35% , america is occupied 15% . Henceforth inside 5 years, the growth of whole world of machine tool market is on average about 3% . CNC Milling CNC Machining